Meet the Plug-N-Play Solar Tracker from RPCS, in partnership with Array Technologies, Shoals, CAB Solar

CAB With String Inverter edited

RP Construction Services Inc. (RPCS) has formed a new partnership with solar balance of systems leader Shoals Technologies and CAB Solar to launch the Plug-N-Play Solar Tracker system. This turnkey system features the Array Technologies DuraTrack HZ v3 single-axis tracker, Shoals Technologies’ electric balance of systems wiring solutions, and CAB Solar’s above ground, messenger wire cable management system.

RPCS says this new partnership aims to simplify tracker project install by reducing trenching by 50 percent, utilizing less specialized labor, and requiring less time—all resulting in faster time to completion and CAPex savings. Shoal’s patented pre-labeled wiring systems are key here, and coupled with RPCS’s established reputation for turnkey success, this new system will eliminate the need for trenching within the array, reduce risk and complications associated with cost, lessen environmental influence, and improve trade coordination, creating faster, simpler installations.

What’s more, the Plug-N-Play Tracker approach also allows for more solar panels per string and fewer combiner boxes per site, cutting cost and solar electrical complications.

CAB With String Inverter 3 edited

“We’re really excited to be working with Shoals on our projects,” says Alex Smith, RPCS Chief Sales Officer. “RPCS is constantly striving to make project management easier and to allow our customers to win more projects and trust that the RPCS portion will be executed cleanly. Shoals wiring allows us to do that, as do Array trackers. We can provide a faster installation, a better price, and completely reliable products and project schedules that make executing tracker projects as easy or easier than fixed tilt.”

CAB Solar, the Cambria County Association for the Blind and Handicapped’s solar products division, pioneered the use of above ground cable management in grid-scale solar plants and has continually provided innovative designs and systems to meet customers’ needs. The newly released Integrated Grounding Cable Management System uses a copper composite messenger wire and specialized hardware for grounding and is safety listed by Intertek to UL 2703. For over 85 years, their various products routinely exceed the most stringent quality standards demanded by respected national and international customers.

RELATED: Tracking Trackers: We look at what’s new with these seven solar trackers

“CAB systems integrate well with both Array and Shoals, and RPCS is very knowledgeable in how to maximize CAB’s benefits. We are excited about the potential,” says Tim Wedding, CAB Solar Project Manager.

With over 400 MW and over 225 projects completed throughout the United States, RPCS provides full turnkey service and support for the industry’s most bankable and reliable tracker. The team at RPCS provides reliable support at every step of the project, delivering a level of quality and efficiency that parallels Array’s market reputation.

CAB Solar RPCS

“We are excited to partner with RPCS and are glad to support the highly optimized approach to solar construction that RPCS is taking by integrating a great family of products,” says Kent Miller, Shoals Technologies Senior Vice President of Sales, of the Plug-N-Play Tracker. “Combining above-ground wire management from CAB Solar Products, the Array Technologies tracker, and the Shoals wire management system is going to help developers and EPCs by providing a schedule-friendly and easier-to-maintain system.”

“As an electrical guy at the core, there is nothing better than a wireway that is accessible. RPCS’s installation, in combination with the Shoals wiring system, Array’s solar trackers, and the CAB Solar hangars, the installation process is smooth and keeps wires away from unknown underground conditions,” says Adam Larner, RPCS’s Vice President of Projects.

Through this latest offering, RPCS will be a single point of contact for design, engineering, installation, and procurement. From factory floor to field installation, RPCS makes tracker projects even simpler with the Plug-N-Play Tracker. Together, RPCS, Shoals, Array, and CAB provide customers the next evolution in solar tracker systems, making solar energy a more affordable, lower risk source of clean power for future generations.

— Solar Builder magazine

The Ultimate SPI Showcase: Here’s what to see at Solar Power International 2017

Big leap for microinverters

APsystems SPI

APsystems will unveil the YC600, a dual-module, smart grid and Rule 21 compliant microinverter at SPI in Las Vegas. A groundbreaking design in microinverter technology, the YC600 will offer the highest peak output power, faster transmission speed and more modules allowed per string than comparable microinverters. A wider MPPT voltage range will result in a greater energy harvest for homeowners.

You’ll want to get the full scoop at booth 1745.

Streamlined Shutdown

Fronius

Fronius is launching a new generation of its Rapid Shutdown Box, which the company says will be the most convenient solution for NEC 2014 (690.12) and NEC 2017 compliance, while enhancing overall rooftop and firefighter safety. The new generation includes two versions: the Fronius Rapid Shutdown Box Duo and Quattro.
“Based on customer feedback, we implemented many improvements into this new generation of our Rapid Shutdown Box,” says Michael Mendik, head of solution management at Fronius USA.

Directly connected to the inverter through the same conduit as the DC homeruns and powered by the array, the Fronius solution minimizes the number of components and eliminates the need for an external power supply. The low-profile design and the multiple mounting options allow for installation underneath the modules, ensuring a clean system look. In addition, the NEMA 4X rating ensures the box is built for severe outdoor conditions. MC4 connectors, spring-loaded terminals and generous wiring space make the wiring a breeze. The Rapid Shutdown Box also acts as a combiner box, removing the need for additional hardware. Booth 3943.

Lightweight, flexible power conversion

Ideal Power

Ideal Power invented a new kind of power conversion architecture that delivers on flexibility, allowing you to enable or disable any features depending on project needs. At SPI, check out its 30-kW Stabiliti Series power converters. These multiport, compact converters are smaller, lighter and dramatically reduce installation costs while increasing return on investment. Ideal Power recently partnered with NEXTracker to implement it in various PV sites throughout North America. Booth 1433.

A top rail clip to rule them all

Heyco solar rail clips

Heyco has been busy this summer, introducing several new clips and wire management accessories for the solar market. Newest to the lineup are the SunRunner 4-2 and SunRunner 4-2U, which are top rail clips for various racking manufacturers such as Unirac, Ironridge, Everest, SnapNRack, Solar Mount and other similar racking profiles. The SunRunner 4-2 and SunRunner 4-2U are suitable for the new Enphase Q Cable. At the booth, you can also enter for a chance to win a Google Home. Booth 4762.

Drive down carport costs

Baja Carports InterSolar 2017 Booth Models

Baja Construction always has a standout booth, and this year its in-house construction team will be installing its signature Baja Solar Support System design, the “Braced Single Post Support,” built with high-tensile light gauge steel to support 24 solar modules (7.8 kW). Included in the structure is an EV Station for the hot red Tesla parked underneath. Meet Baja’s in-house designers, engineers and project managers and also make certain to visit Baja’s sponsored lobby lounge for food and beverages. I’m sure you’re already there. Booth 4155.

Improve your grip strength

Ace Clamp solar mount
AceClamps are factory-assembled clamps with patented design features that allow strong connections to standing-seam roof panels without the use of set screws or any other loose parts that could damage the surface of the roof panel. AceClamp designs have been vibration tested during the development stage and incorporate special locking features to ensure that the bolts do not back out when subjected to vibratory loads from wind flutter and light seismic activity. Booth 809.

OMG Roofing solar mount

OMG Roofing Products has introduced PowerGrip Universal for mounting solar racking systems on commercial roofs. PowerGrip Universal is designed to reduce or eliminate ballast in solar racking systems, so there’s less weight, material handling and labor on the roof. Made of heavy-duty cast aluminum, PowerGrip Universal offers 3,300 lbf of tensile strength, 2,500 lbf of shear strength and 2,000 lbf of compressive strength. It’s one of the strongest anchors on the market. Booth 629.

Solar Connections

The Standing Seam Power Clamp from Solar Connections can attach to virtually any standing seam profile and draws its strength from patent-pending WaveLock Technology with optional two, three and five points of attachment. The top can be custom drilled and tapped to fit any bolt configuration. Offering ease of installation, the Silver Bullet set screws include a rounded bullet tip to maximize strength while also keeping the paint finish and seam free from harm. Additionally, the Standing Seam Power Clamp is available in standard mill finish aluminum material, making it an item you can easily keep in stock when the need arises. Booth 1569.

Reinventing the ground mount

Nuance Energy

Nuance Energy’s patent-pending Osprey PowerPlatform could revolutionize ground-mounted solar projects. This earth anchor foundation system satisfies permitting requirements for virtually any site and soil type without the need for geotechnical reports or special inspections. It eliminates the need for heavy equipment or cement by enabling small, unskilled crews to install the entire platform quickly and easily using only handheld tools. Booth 2108.

Meet the 4G platform

Ginlong Solis inverter

Ginlong Technologies is now shipping its Solis 4G Platform. What you can see at SPI this year in booth 2427 is the Solis-1P(2.5-10K)-4G-US single phase string inverters, with high switching frequency; 2, 3 and 4 MPPTs designs; 97.8 percent peak efficiency (97.5 percent CEC); fan-less NEMA 4X / IP65 design, integrated AFCI; web-based and smartphone app monitoring, all under 44 lbs. The Solis 25K-66K-US three phase inverters are designed for all commercial and utility-scale installations with four MPPT designs and ultra-low start up volume that maximizes energy harvest. Booth 2427.

Five trackers to, um, track

SunLink TTD

SunLink’s TechTrack enables efficient load redistribution and allows the system to handle extreme wind with less steel, fewer foundations and lower cost. Now, TechTrack’s intelligent control system also delivers equally responsive control modes for snow, flood and O&M. The result is system level benefits, visible in SunLink’s Vertex data monitoring system. Rigorous testing to UL3703 further reduces permitting risk. Booth 3319.

Soltec

SF7 is the next-generation horizontal single-axis solar PV tracker from Soltec. Soltec says the SF7 enables up to 5 percent greater MW per acre than other trackers and does that with 54 percent fewer piles-per-MW, 15 percent less parts count and 58 percent fewer screw type connections than leading competitors. SF7 standard features include short tracker site-filling options, unique steep-slope tolerance of 17 percent NS, efficient self-powering and innovative cable management solutions for combining, fusing and protecting PV source circuits more economically. Booth 3640.

Solar FlexRack TDP 2 Turnkey Solar Tracker_2017

Solar FlexRack is launching its TDP Tracker with a new BalanceTrac design to increase energy yield and reduce balance of system costs. This TDP 2.0 Solar Tracker with BalanceTrac, optimized for 1,000- and 1,500-V modules, has greater rotational range of up to 120° and enables more modules per row (up to 90). The robust design delivers autonomous tables that increase site flexibility to maximize land use. Booth 2538.

AllEarth Renewable

AllEarth Renewables is showing off its new Gen 4 tracker which will be self-powered, to guard against the grid going down and will have expanded communication options, such as Wi-Fi, cellular and SD card enabled. It will come as a complete, pre-engineered system for easy, efficient shipping. Booth 626.

Array Technologies

Array Technologies is revealing the results of a recent TÜV Rheinland-backed independent report focused on solar tracker reliability. Array’s latest single-axis tracker, the DuraTrack HZ v3, is often touted for its reliability and lower cost of ownership. Array says DuraTrack HZ v3 is proven to be 300x less likely to experience catastrophic failure during wind events than more stow-reliant, single-row competitors. Booth 2919.

Page two has new on big-time collaborations, products for boosting performance, installing on shingles and more.

— Solar Builder magazine

Oaktree Capital Management invests in solar bos company Shoals

shoals bos

Shoals Technologies Group, a leader in solar electrical balance of systems, received an investment by from the Power Opportunities group of Oaktree Capital Management L.P. Terms of the investment were not disclosed.

Founded in 1996, Shoals designs and manufactures a diverse range of products for solar and energy storage projects, including combiner boxes, junction boxes, wiring and monitoring solutions, among others. Its BLA solution, an integrated wire harness that eliminates combiner boxes and significantly reduces installation cost, is in high demand. The company has deployed its products on more than 25 GW of solar projects in markets across North America, Europe, Asia and Africa.

Oaktree’s Power Opportunities group has a strong track record of investing in successful companies in the energy industry. The team seeks investments in leading companies that provide equipment, services and software used in the generation, transmission, distribution, and consumption of electricity and other energy and utility resources. Targeting growing, successful businesses, Oaktree partners with company management to drive growth and value creation.

“We are very proud of the innovation, performance and reliability we have brought to the solar industry over the past two decades,” said Dean Solon, Founder and CEO of Shoals Technologies Group. “Partnering with Oaktree provides Shoals with the resources, expertise, and support to help drive further growth and success in the rapidly expanding international solar and energy storage markets.”
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— Solar Builder magazine

Watch this excellent video of Shoals CEO Dean Solon at #Intersolar

If you didn’t know, Shoals Technologies Group is a leading manufacturer of BoS solutions, with over 15 GW plus deployed globally. Like you didn’t know. Well, what you might not have known (sitting their drinking your office latte and surfing Solar Builder online) is that Shoals has one of the busiest booths at Intersolar North America (that’s booth 8333 on the third level).

Maybe it’s the bar and beer attracting these solar sojourners, but most likely it’s Shoals’ diverse portfolio of PV balance of systems products, including custom harness solutions, combiner/re-combiner boxes, master fuse boxes, junction boxes, PV wire, in-line fuses, racking and PV monitoring solutions. It’s also folks like Dean Solon, president and CEO of Shoals, that’s attracting attendees. He’s one of the big brains and nice guys in the industry. He even took a second out of his busy day to shoot a video with us. Watch it above.

To read all of our onsite stories at Intersolar 2015, just click this link!

— Solar Builder magazine